An official website of the United States government
A .mil website belongs to an official U.S. Department of Defense organization in the United States.
A lock (lock ) or https:// means you’ve safely connected to the .mil website. Share sensitive information only on official, secure websites.

Home : News : Article View
NEWS | June 5, 2018

Army researching high-performance lightweight helmet

By xxxC. Todd Lopez Army News Service

WASHINGTON - Researchers in Massachusetts are developing technology that may one day soon yield a lightweight combat helmet that provides more protection than anything ever fielded.

Representatives of the U.S. Army Natick Soldier Research, Development and Engineering Center, out of Natick, Massachusetts, had an array of combat helmets on display at the Pentagon, May 24 and 25, as part of a "Close Combat Lethality Tech Day."

Included among that protective gear was the Personnel Armor System for Ground Troops, or PASGT helmet, first fielded in 1981; the Advanced Combat Helmet, first fielded in 2003; and the Light Weight-ACH, which first appeared in 2013.

All three of those helmets make use of para-aramid fibers to protect Soldiers, and each successive helmet weighed less than its predecessor. The LW-ACH, for instance, is more than a half-pound lighter than the PASGT helmet for a size large.

Newer helmets on display made use of a different material: ultra-high-molecular-weight polyethylene, or UHMWPE.

The Advanced Combat Helmet Generation II, for instance, weighs 22 percent less than the ACH and is designed to protect Soldiers from fragmentation as well as from rounds up to 9mm.

The Enhanced Combat Helmet, and the most-recently fielded Integrated Head Protection System with ballistic applique, provide protection against rifle fire as well. That increased protection, however, comes at a cost in terms of weight.

The helmet display made clear the challenge posed to those responsible for designing gear that keeps Solders safe.

"There's kind of a competition between increased threat and weight," said Richard Green, the director of the Soldier Protection and Survivability Directorate at NSRDEC. "We want to protect against increased threat, while minimizing the weight. That's our goal."

The centerpiece of the NSRDEC helmet display, the NSRDEC prototype helmet, met the protection versus weight challenge head on.

Weighing in at just 2.5 pounds for the shell, and an estimated 3.5 pounds final weight, the NSRDEC prototype provides the same protection as the currently-fielded IHPS.

But the NSRDEC prototype doesn't require the modular IHPS ballistic applique that attaches over the base helmet. With that applique in place, the IHPS system weighs over five pounds. The NSRDEC prototype weighs less than half that and provides the same protection. It protects Soldiers against fragmentation, against 9mm weapons fire, and against what Green called a "prevalent rifle threat."

The NSRDEC prototype helmet is made of the same class of material as the IHPS, the ECH and the ACH GEN II: UHMWPE. But what researchers at NSRDEC have done is developed new ways to process UHMWPE so that it will be stronger than it has been in the past.

"It's stronger, so you need less of it," Green said.

The new processing methods NSRDEC researchers have developed for UHMWPE has improved the ballistic performance for that material within a helmet. That means Soldiers may one day see a finished helmet that weighs the same as the ECH, but provides more protection.

"The processing of that material has enabled us to optimize its performance," said Kenneth Ryan, the Warfighter Protection Branch chief at NSRDEC. "Decreasing the load helps optimize Soldier performance, and that helps them to be more lethal."

The NSRDEC doesn't manufacture helmets for the Army. Instead, it is the defense industry that ultimately provides that function, Ryan said. But when the time comes, it'll be research done at NSRDEC that industry uses to make the next generation of helmets that will help keep Soldiers safe on the battlefield.

Ryan said he expects it will be about 12 months before these advanced technology developments that yielded the current incarnation of the NSRDEC prototype helmet can move forward to a point where the Army may request industry to develop mass-produced helmets for fielding to Soldiers.

 

 

Related Articles
Soldiers with Bravo Company, 1st Battalion, 112th Infantry Regiment, 56th Stryker Brigade Combat Team practice various close quarter battle techniques at the live fire shoot house complex at Fort Indiantown Gap, Pennsylvania, June 10, 2025. The Soldiers conducted several iterations to practice movement while firing live rounds. (U.S. Army National Guard photo by Staff Sgt. Jonathan Campbell)
Pennsylvania Guard Soldiers Train at Live-Fire Shoot House
By Staff Sgt. Jonathan Campbell, | July 17, 2025
FORT INDIANTOWN GAP, Pa. – Soldiers from Pennsylvania Army Guard’s B Company, 1st Battalion, 112th Infantry Regiment, 56th Stryker Brigade Combat Team conducted training at the live-fire shoot house here during the unit’s...

New York Air and Army National Guard medical personnel examine a “casualty’s ” triage tag before loading victim into the  cargo bay of a 105th Airlift Wing Globemaster III airlifter at Stewart Air National Guard Base in Newburgh, New York, on June 6, 2025 during a medical evacuation training exercise. The Army Army and Air Guard medical personnel joined Active Soldiers from Keller Army Community Hospital at West Point in conducting a “tail-to-tail” drill in which casualties were off-loaded directly from an Army Medevac helicopter into the C-17.
N.Y. Army, Air Guard Partner for Medical Evacuation Exercise
By Eric Durr, | July 17, 2025
NEWBURGH, N.Y. — New York Army and Air National Guard medical personnel teamed up with their active component Army counterparts from West Point’s Keller Army Community Hospital for a three-day exercise that tested all parts...

U.S. Army Spc. Massan Signon, wheeled vehicle mechanic (91B) with the D.C. National Guard’s 104th Maintenance Company, stands for a photograph at the Combined Support Maintenance Shop at Joint Base Anacostia-Bolling, in Washington, D.C., on June 21, 2025. Spc. Signon is part of a dedicated team that performs routine maintenance, emergency repairs, and recovery operations, which are vital for keeping the Army's vehicles operational and ready for deployment at a moment's notice. Their work directly impacts the ability to respond to missions.
Why I Serve: D.C. Guard Wheeled Vehicle Mechanic Excels in Operational Relevance
By Ayan Sheikh, | July 17, 2025
WASHINGTON — From Togo to the nation’s capital, U.S. Army Spc. Massan Signon of the 104th Maintenance Company has embraced every challenge with determination and a commitment to service.A wheeled vehicle mechanic with the...